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EST. KARACHIFoundry & Machining

Iron, Aluminium & Brass
Foundry in Karachi

Empire Mechanical Complex pours gray iron, SG (ductile) iron, aluminium alloys and brass or bronze — in green sand, resin-bonded sand or gravity dies — then machines, heat treats and paints the castings in the same works in Korangi, Karachi.

Tractor, engine, motorcycle and industrial parts: steering housings, axle tubes, wheel hubs, brake drums, crankshafts, clutch plates, pump housings and bushes, made to your drawing or from a single sample.

  • Iron, aluminium, brass & bronze
  • Sand casting & gravity die casting
  • Machined, heat treated & painted in-house
  • Korangi, Karachi
Gray Iron CastingsSG (Ductile) Iron CastingsAluminium CastingsGravity Die CastingBrass & Bronze CastingsReverse EngineeringPattern DevelopmentMachiningGray Iron CastingsSG (Ductile) Iron CastingsAluminium CastingsGravity Die CastingBrass & Bronze CastingsReverse EngineeringPattern DevelopmentMachining
01What we do

Pattern, casting, machining and inspection in one works

Sand casting

Sand casting, from pattern to poured part

Green-sand and resin-bonded sand casting at our Korangi foundry in Karachi, in iron, aluminium and copper alloys, with patterns made in-house.

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Iron castings

Gray iron and SG (ductile) iron castings

Gray cast iron and SG (ductile) iron castings from our Karachi foundry, poured in green sand or resin-bonded moulds and machined in our own shop.

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Machining

Machining castings into finished components

Turning, milling, drilling, tapping and CNC machining in Korangi, Karachi. We machine our own castings, or parts cast elsewhere, and inspect them.

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Reverse engineering

Reverse engineering, from one sample to a new part

Send one sample of an obsolete or imported part. We measure it, model it, make the pattern and produce it again at our Karachi works.

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Aluminium castings

Aluminium castings, in sand or gravity dies

Aluminium castings from our Korangi foundry in Karachi: LM-6 and other alloys to your specification, poured in sand or gravity dies and machined in our own shop.

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Gravity die casting

Gravity die casting for repeat aluminium parts

Gravity die casting at our Karachi works: permanent metal moulds for aluminium parts, giving a finer surface and closer repeatability than sand.

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Brass & bronze castings

Brass and bronze castings, machined to size

Brass and bronze castings from our Karachi foundry: bushes, bearing shells, valve and pump components, cast to your drawing or sample and machined in-house.

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03Getting a quotation

Send a drawing, a CAD file or the part itself

A worn or broken sample is enough to start. Tell us what the part does and how many you need, and we will come back with feasibility, price and a date.

  • A drawing, CAD file (PDF, DWG or STEP) or a physical sample
  • What machine or vehicle the part belongs to, and what it does
  • Material grade, if your drawing specifies one
  • Quantity now, and whether more will follow
  • Whether you want it as-cast or fully machined
  • The two or three dimensions that decide whether it fits

Where we are

Empire Mechanical Complex
Plot No. C.I.B/4, Sector-16, Korangi Industrial Area, Karachi, Pakistan
+92 333 3572346 (also WhatsApp)
Monday to Saturday, 9:00 am to 6:00 pm (PKT)
05Why Choose Us

Why buyers come to us

What sets us apart

Cast and machined in one works, costed from the foundry floor

Because the foundry and the machine shop are the same works, there is no margin stacked between two suppliers and no part waiting in someone else’s queue. For most of the parts we are asked for, that makes local manufacture competitive with importing — and we will tell you honestly when it does not.

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Site, pattern to finished part

Casting and machining on one site

The foundry and the machine shop belong to the same works, so machining allowances are set by the people who cut the metal and nothing waits on another supplier.

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Sample part is enough to start

Reverse engineering from a sample

We measure a worn or broken part, restore the geometry in CAD, make the pattern and produce it again.

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Minimum order quantity

One piece or recurring batches

A single replacement casting is as welcome as a repeat production order.

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Founded in Karachi

Run by engineers since 1989

Founded by a metallurgist and still family-run, with the material decision made with you rather than defaulted.

Have a drawing or a sample part?

Send it over and we will tell you whether we can make it, what it will cost, and when you can have it. If it is better bought than cast, we will say that too.